Custom Size Mattresses Made in the USA
Any Shape, Any Size, Any Unique Space
Looking for a mattress that actually fits your unique space?
At Mattress Insider, specialize in building affordable, durable, and extra comfortable custom mattresses in any size or shape – perfect for RVs, boats, antique beds, and more.
Each one is handcrafted in the USA with USA-sourced materials for comfort, quality, and durability.
The recommended thickness for optimum comfort is 9"-10".
Other thicknesses from 4"- 8" are usually for special circumstances that require a thinner mattress (ie: overhead cabinets, windows, light switches, sofa sleepers, bunk beds, etc) but will still offer premium support and comfort even at these thinner sizes.
RV Bunk
34" x 74"
Twin
38" x 74"
Twin XL
38" x 80"
RV Full
48" x 74"
Full
53" x 74"
Full XL
53" x 80"
RV Queen
60" x 74"
RV Queen
60" x 80"
RV King
72" x 78"
Short King
72" x 80"
Easter King
76" x 80"
Do you need a custom mattress topper, a custom mattress protector, or custom sheets? We’ve offered custom size replacements since 2008! We can supply almost any odd size or unique shape that you can dream up.
We make custom size mattresses for:
Need assistance? We’re happy to help!
- RV Mattress Replacements : motorhomes, 5th wheels, travel trailers, toy haulers, pop-up campers, truck campers, and most other RV mattress sizes like 60×75 short queen mattress size.
- Casita mattress
- 3/4 Mattress
- Van Mattress
- Alaskan King Bed 9′ x 9′
- Wyoming King Bed 7′ x 7′
- Texas King Bed 80″x 98″
- European size mattresses
- Horse Trailer mattress
- Platform Beds
- Extra Long Mattresses for tall people
- Trundle Mattress
- Murphy Bed
- Bunks
- European Size Mattress
- Heart Shaped Mattress
- Camp mattress
- Olympic Queen Mattress
- Boat mattress
- Truck Mattress
- Hospital Bed Mattress
- Rollaway
- Cot mattresses
- Sofa Bed Mattress, aka a hide-a-bed, hide-away, sleeper sofa, pull-out couch, or convertible bed
Need a mattress made with a hinge, cut corner, radius corner (click here for Airstream mattress replacements), or a beveled edge?
Contact us for a quote! We can customize the arrangement of layers and densities to fit your exact needs.

Need a custom size or shape?

Try our custom builder or give us a call. we’re open!
7 days a week,
7:00 AM to 7:00 PM MST
1-888-488-1468
We’d love to talk with you!
Not in the mood to talk on the phone? That’s okay! Instead, fill out the form below and click the “Send Your Request” button.
Need an answer right away?
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Custom Mattress Options - What You Get:
Materials You Can Trust – Choose from memory foam, latex, gel foam, and plant-based foams (all CertiPUR-US® certified and non-toxic!).
Premium Comfort Covers – Every mattress includes a breathable, organic cotton cover.
Something Built to Last – Backed by a 10-Year Warranty and tested to meet strict federal safety standards.
Fast Production & Delivery – Made in 5-7 business days, compressed, and shipped via FedEx Ground.
A Few of Our Customer Testimonials
How to Measure and Obtain a Free Quote for a Custom Mattress
Measuring correctly is the most important step to guarantee a perfect fit. Here’s a simple process to follow:
- Measure Length & Width: Use a tape measure to get the full inside dimensions of your bed frame or platform. Measure the length, width, and depth. For antique beds, measure from inside rail to inside rail.
- Check Corners & Edges: Note if your mattress needs to include rounded corners, cut corners, or angled sides. If so, trace a template on cardboard or craft paper to send with your order.
- Measure Height (Thickness): Decide how tall you’d like your mattress — usually between 4” and 12”. Keep in mind clearance for cabinets, walls, or folding mechanisms.
- Confirm Shape: For boats or RVs with unusual angles, create a paper template of the entire sleep space. This ensures absolute precision when we cut your mattress.
- Double check your measurements and then give us a call for a quote at 1-888-488-1468!
Pro Tip: Always measure twice! If you’re unsure, our team can walk you through the process step-by-step before you place your order.
Please note: due to the nature of constructing custom mattresses, allow for up to a 1.5″ deviation in either direction from the original measurements. We cannot guarantee that custom builds will match your original measurements exactly (but we do our best, and generally isn’t an issue!). If you have any questions regarding this, please do not hesitate to give us a call!
Radius or rounded corners – How To Measure
Different Custom Mattress Uses
Custom RV Mattresses
RVs often come with thin, uncomfortable stock mattresses that aren’t made for long-term comfort.
We build replacements in any RV size — from Short Queens (60″ x 74″) to bunks and slide-out beds with cut corners. With a custom RV mattress, you’ll get better sleep on the road and a mattress built to fit your exact floorplan.
Sofa Beds, Daybeds, and Murphy Beds
Replacement mattresses for Sofa beds, Daybeds, and even Murphy beds are often thin and uncomfortable.
We create custom options that fold properly while still offering support. You can choose thickness, foam type, and even upgrades like gel-infused foam for cooler sleep.
Boat & Yacht Mattresses
Boats have some of the trickiest mattress spaces — from V-berths to angled or 5-sided layouts.
We specialize in creating mattresses in any material to match your unique template. Whether you’re cruising on a yacht or sailing a small craft, a custom boat mattress gives you home-level comfort at sea.
Oversized Mattresses
Are you looking to buy a Giant Mattress? Maybe you’re a family who co-sleeps, or a tall athlete looking for the perfect fit. Or maybe you’ve always dreamed of a mattress that takes up an entire room.
We manufacture a ton of fantastic options, including the Alaskan King Bed — the biggest “standard size” bed in the world. Following is the Alberta, the Wyoming, the Texas, and then Family beds!
Antique & Odd-Size Beds
Antique bed frames and European bed frames often don’t match modern mattress dimensions.
If you’ve found a beautiful vintage bed, we can create a custom-size mattress (like the classic 3/4 size at 48″ x 75″) to make it functional again without losing its charm!
Truck & Semi Sleeper Mattresses
Long-haul drivers spend hundreds of hours resting in their sleeper cabs. But standard options are usually too thin and unsupportive, meaning back pain and all kinds of aches.
We design custom truck mattresses in any size or thickness, so you can stay comfortable and rested on the road.
Vehicles Mattresses - SUVs, Sedans, Vans, and Pickup Trucks
Car camping is an amazing option for roadtripping — it offers more security than a tent and some money saved on hotels. And it’s especially fun when you have a customized mattress made to fit your vehicle’s backseat or trunk perfectly.
Super affordable and including options like hinges or cooling gel, we can create your dream road trip mattress for any vehicle (even a Prius!).
Uniquely Shaped Mattresses
We can create almost any unique mattress shape you can dream up! Classics like the heart and the circle, and even totally singular shapes like this (literally!) Texas shaped mattress!
Why Choose Mattress Insider?
Made in the USA: Every mattress is handcrafted at our facility in the USA using only USA sourced materials.
High Quality and Eco-Friendly: We use only the highest quality open-cell, plant based, temperature-neutral foams, and all of our foams are CertiPUR-US certified.
Free Custom Quotes: Get pricing before you commit.
Any Shape or Size: Rounded corners, V-berths, hinges, cut corners — we do it all.
Trusted by 200,000+ Customers: Over 18 years of experience building custom mattresses.
Fast Turnaround: Most orders ship within 2–3 weeks.
Warranty: Most of our options come with a 10 year — or even 20 year — warranty.
Below are some of the custom mattress projects that have been done recently.




FAQ
What is the process for ordering a custom mattress?
You can start by using Mattress Insider’s online mattress builder or by calling/e-mailing us for a quote. Provide your dimensions, shape, and material preferences – we’ll handle the rest!
How do I measure my bed for a custom mattress?
Measure the inside length, width, and height of your bed frame. For angled or curved spaces, trace a paper or cardboard template and send it in with your order. Our team can walk you through it if needed!
Can you make rounded corners, cut corners, or hinged mattresses?
Yes! We can build mattresses with rounded corners, V-berths, cut corners, or even hinged designs for Sofa beds, car camping mattresses inside of vehicles, and other spaces where versatility might be needed (or even just wanted).
How long does it take to receive a custom mattress?
Most orders ship in 2–3 weeks depending on complexity. Rush options may be available if you’re on a tight timeline.
Do custom mattresses cost more than standard sizes?
Not always. Pricing depends on materials and dimensions, but many custom sizes are comparable to standard mattresses. Mattress Insider’s quotes are free!
Are custom mattresses returnable?
Because each one is made-to-order, Mattress Insider’s custom mattresses are not returnable. To ensure the perfect fit, we provide detailed measuring guides and can review your measurements before production.
Can you get a custom size mattress?
Yes! Mattress Insider specializes in creating affordable, durable, and extra comfortable custom mattresses perfect for any unique space or need. Plus, our quotes are entirely free!
How much does a custom mattress cost?
Pricing depends on materials and dimensions, but many custom sizes are comparable to standard mattresses. Mattress Insider specializes in creating affordable, durable, and extra comfortable custom mattresses perfect for any unique space or need. Plus, our quotes are entirely free!
Where can I get a custom mattress made?
Mattress Insider specializes in creating affordable, durable, and extra comfortable custom mattresses perfect for any unique space or need. Plus, our quotes are entirely free!
We’ve customized mattress for all the major RV brands, including Airstream, American, Coachmen, Fleetwood, Starcraft, Baja, Sunnybrook, Allegro Bay, Edge, Jayco, Northwood, Skyline, Thor, Winnebago, and more.
If you know what size you need for your custom mattress and just have rounded corners, we’ve made this video to make it easy for you to see how to measure your radius cut(s).
SKU: OCSMT-2874
Starting at
$199.00
- Free Fedex Shipping!
- Total price will be based on product dimensions.
SKU: CF-CUSTOM-SBM3